This advanced PVC profile production line is engineered for manufacturing various PVC profiles including baseboard, skirting profiles, window & door profiles, ceiling panels, and trunking systems.
Production Process Overview
The complete processing flow: PVC powder + additives → mixing material feeder → twin screw extruder → mould and calibrator → vacuum forming table → haul-off machine → cutting machine → discharge rack.
Key Features & Benefits
- Vacuum energy savings up to 80%
- Individual frequency-driven vacuum pumps for optimized energy use
- Low noise operation for improved working environment
- Closed-circuit water system for maximum resource efficiency
- Conical twin screw design suitable for both PVC powder and granules
- Integrated degassing system ensures excellent material plasticization
- High-speed mould technology for increased productivity
Technical Specifications
| Model |
Profile Size (mm) |
Extruder Model |
Motor Power (kw) |
| LB-108 |
108 |
SJZ51/105 |
18.5 AC |
| LB-180 |
180 |
SJZ55/110 |
22 AC |
| LB-300 |
300 |
SJZ65/132 |
37 AC |
| LB-600 |
600 |
SJZ80/156 |
55 AC |
| LB-800 |
800 |
SJZ80/156 |
55 AC |
| LB-1240 |
1240 |
SJZ92/188 |
110 D |
System Components
Conical Twin Screw Extruder: Features specialized screw and barrel design for perfect mixing and homogeneous material processing. Equipped with driving motors for minimized electricity consumption and optional PLC automation systems.
Precision Mould: Engineered to provide ideal viscosity for profile production with polished contact surfaces to minimize friction losses and ensure smooth material flow.
Calibration Table: Constructed with stainless steel water-contact areas to prevent corrosion, this component subjects shaped profiles to precise calibration and cooling processes.
Crawler Track Haul-off: Features inverter control for speed adjustment according to material output rate, with design variations based on profile measurements.
Saw Cutter: High-efficiency cutting with synchronized saw table and clamps, integrated dust collection unit to maintain clean production environment.
Tip-off Unit: Pneumatic cylinder operation for reliable profile handling.
We provide professional, customized system solutions tailored to your specific production requirements. Contact us for detailed technical information and consultation.
